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機械設備類集中潤滑系統
機(ji)械設(she)備(bei)類(lei)集(ji)(ji)(ji)中(zhong)潤滑(hua)系(xi)統(tong),是(shi)依據機(ji)械設(she)備(bei)特點(dian)而(er)專門設(she)計的,主(zhu)要有(you)三(san)種類(lei)型(xing):容積式集(ji)(ji)(ji)中(zhong)潤滑(hua)系(xi)統(tong)、抗壓式集(ji)(ji)(ji)中(zhong)潤滑(hua)系(xi)統(tong)、遞進(jin)式集(ji)(ji)(ji)中(zhong)潤滑(hua)系(xi)統(tong)。
1、容積(ji)(ji)式(shi)(shi)集中潤滑系(xi)統:主要由具有(you)卸壓功(gong)能的油(you)(you)脂(zhi)泵(beng)(beng)(beng)、容積(ji)(ji)式(shi)(shi)分(fen)配(pei)器(qi)、油(you)(you)管(guan)和各種聯接接頭組成。使(shi)用(yong)的油(you)(you)品有(you)兩(liang)類:稀油(you)(you)和油(you)(you)脂(zhi)。適(shi)用(yong)于稀油(you)(you)的潤滑泵(beng)(beng)(beng)有(you)TZ型(xing)(xing)、HL型(xing)(xing)、NW型(xing)(xing)、HW型(xing)(xing)、HY型(xing)(xing)、TY型(xing)(xing)等電(dian)動(dong)潤滑泵(beng)(beng)(beng),液壓泵(beng)(beng)(beng)站,MRP型(xing)(xing)電(dian)動(dong)潤滑泵(beng)(beng)(beng),手搖式(shi)(shi)潤滑泵(beng)(beng)(beng)等;適(shi)用(yong)于油(you)(you)脂(zhi)的潤滑泵(beng)(beng)(beng)有(you):PJ/PJB系(xi)列電(dian)動(dong)油(you)(you)脂(zhi)泵(beng)(beng)(beng)、GM型(xing)(xing)電(dian)動(dong)油(you)(you)脂(zhi)潤滑泵(beng)(beng)(beng)、GW型(xing)(xing)電(dian)動(dong)油(you)(you)脂(zhi)潤滑泵(beng)(beng)(beng)、NKGH型(xing)(xing)手動(dong)電(dian)動(dong)油(you)(you)脂(zhi)泵(beng)(beng)(beng)等。所使(shi)用(yong)的分(fen)配(pei)器(qi)有(you):檢知容積(ji)(ji)式(shi)(shi)分(fen)配(pei)器(qi)、檢知容積(ji)(ji)式(shi)(shi)可(ke)調式(shi)(shi)分(fen)配(pei)器(qi)、加壓容積(ji)(ji)式(shi)(shi)分(fen)配(pei)器(qi)。
容(rong)積(ji)式集中潤(run)滑(hua)系(xi)統(tong),工(gong)作(zuo)壓(ya)力為1.2~8.0MPa,由(you)于(yu)其(qi)提供給潤(run)滑(hua)點(dian)的(de)(de)油量精準,因此廣泛應用于(yu)潤(run)滑(hua)點(dian)300點(dian)以(yi)下的(de)(de)機床、塑料機械、壓(ya)鑄設(she)備、紡織機械、組合(he)機床、木工(gong)、印刷、食品、包裝機械等(deng)各種領(ling)域。
2、抵(di)抗(kang)式(shi)(shi)集(ji)中潤(run)(run)(run)滑(hua)(hua)(hua)(hua)系(xi)統,主(zhu)要由無卸壓(ya)功能的(de)潤(run)(run)(run)滑(hua)(hua)(hua)(hua)泵(beng)(beng)、抵(di)抗(kang)式(shi)(shi)分(fen)配(pei)器(qi)(qi)(qi)、油(you)(you)管(guan)和各種聯接接頭組(zu)成。使用的(de)油(you)(you)品有兩類:稀(xi)油(you)(you)和油(you)(you)脂。適(shi)用于稀(xi)油(you)(you)的(de)潤(run)(run)(run)滑(hua)(hua)(hua)(hua)泵(beng)(beng)有TZ型(xing)(xing)、HL型(xing)(xing)、NW型(xing)(xing)、HY型(xing)(xing)、TY型(xing)(xing)等電(dian)(dian)動(dong)(dong)(dong)(dong)潤(run)(run)(run)滑(hua)(hua)(hua)(hua)泵(beng)(beng)、TM型(xing)(xing)自動(dong)(dong)(dong)(dong)間歇潤(run)(run)(run)滑(hua)(hua)(hua)(hua)泵(beng)(beng)、DC型(xing)(xing)電(dian)(dian)磁(ci)潤(run)(run)(run)滑(hua)(hua)(hua)(hua)泵(beng)(beng),MRP型(xing)(xing)氣(qi)動(dong)(dong)(dong)(dong)潤(run)(run)(run)滑(hua)(hua)(hua)(hua)泵(beng)(beng),BM系(xi)列馬達泵(beng)(beng),手(shou)(shou)拉式(shi)(shi)、手(shou)(shou)搖式(shi)(shi)、手(shou)(shou)壓(ya)式(shi)(shi)等手(shou)(shou)動(dong)(dong)(dong)(dong)潤(run)(run)(run)滑(hua)(hua)(hua)(hua)泵(beng)(beng);適(shi)用于油(you)(you)脂的(de)潤(run)(run)(run)滑(hua)(hua)(hua)(hua)泵(beng)(beng)有:PJ/PJB系(xi)列電(dian)(dian)動(dong)(dong)(dong)(dong)油(you)(you)脂泵(beng)(beng)、GM型(xing)(xing)電(dian)(dian)動(dong)(dong)(dong)(dong)油(you)(you)脂潤(run)(run)(run)滑(hua)(hua)(hua)(hua)泵(beng)(beng)、DC型(xing)(xing)電(dian)(dian)磁(ci)潤(run)(run)(run)滑(hua)(hua)(hua)(hua)泵(beng)(beng)、NKGH型(xing)(xing)手(shou)(shou)動(dong)(dong)(dong)(dong)電(dian)(dian)動(dong)(dong)(dong)(dong)油(you)(you)脂泵(beng)(beng)等。所使用的(de)分(fen)配(pei)器(qi)(qi)(qi)有:VK、VM型(xing)(xing)抵(di)抗(kang)式(shi)(shi)分(fen)配(pei)器(qi)(qi)(qi),TZJ、TZZ型(xing)(xing)直通(tong)抵(di)抗(kang)式(shi)(shi)比(bi)(bi)例(li)(li)分(fen)配(pei)器(qi)(qi)(qi),TCJ、TCZ型(xing)(xing)限(xian)流(liu)桿抵(di)抗(kang)式(shi)(shi)比(bi)(bi)例(li)(li)分(fen)配(pei)器(qi)(qi)(qi),TK型(xing)(xing)可調抵(di)抗(kang)式(shi)(shi)比(bi)(bi)例(li)(li)分(fen)配(pei)器(qi)(qi)(qi),VD型(xing)(xing)阻尼式(shi)(shi)分(fen)配(pei)器(qi)(qi)(qi)。
抵(di)抗式集中潤(run)(run)(run)(run)滑(hua)(hua)(hua)系(xi)(xi)統(tong)(tong),工(gong)(gong)作(zuo)壓力為0.2~1.5MPa,一般應(ying)用(yong)(yong)(yong)于潤(run)(run)(run)(run)滑(hua)(hua)(hua)點少于20點的(de)輕工(gong)(gong)、印(yin)刷機械(xie)等(deng)小型(xing)(xing)(xing)(xing)機械(xie)設備(bei)。容積式集中潤(run)(run)(run)(run)滑(hua)(hua)(hua)系(xi)(xi)統(tong)(tong)和(he)抵(di)抗式集中潤(run)(run)(run)(run)滑(hua)(hua)(hua)系(xi)(xi)統(tong)(tong),其工(gong)(gong)作(zuo)時(shi)(shi)間和(he)休(xiu)止(zhi)時(shi)(shi)間,由(you)所(suo)選(xuan)用(yong)(yong)(yong)的(de)潤(run)(run)(run)(run)滑(hua)(hua)(hua)泵(beng)(beng)(beng)所(suo)決定:①當(dang)選(xuan)用(yong)(yong)(yong)TZ型(xing)(xing)(xing)(xing)、HL型(xing)(xing)(xing)(xing)、NW型(xing)(xing)(xing)(xing)、HY型(xing)(xing)(xing)(xing)、TY型(xing)(xing)(xing)(xing)、GM型(xing)(xing)(xing)(xing)等(deng)電動(dong)潤(run)(run)(run)(run)滑(hua)(hua)(hua)泵(beng)(beng)(beng),集中潤(run)(run)(run)(run)滑(hua)(hua)(hua)系(xi)(xi)統(tong)(tong)的(de)工(gong)(gong)作(zuo)時(shi)(shi)間和(he)休(xiu)止(zhi)時(shi)(shi)間,由(you)潤(run)(run)(run)(run)滑(hua)(hua)(hua)泵(beng)(beng)(beng)自帶的(de)控制器進行(xing)控制和(he)調整,也可由(you)機械(xie)設備(bei)的(de)PLC進行(xing)控制。②當(dang)選(xuan)用(yong)(yong)(yong)TM型(xing)(xing)(xing)(xing)自動(dong)間歇(xie)潤(run)(run)(run)(run)滑(hua)(hua)(hua)泵(beng)(beng)(beng)時(shi)(shi),集中潤(run)(run)(run)(run)滑(hua)(hua)(hua)系(xi)(xi)統(tong)(tong)的(de)工(gong)(gong)作(zuo)時(shi)(shi)間和(he)休(xiu)止(zhi)時(shi)(shi)間由(you)潤(run)(run)(run)(run)滑(hua)(hua)(hua)泵(beng)(beng)(beng)進行(xing)控制。③當(dang)選(xuan)用(yong)(yong)(yong)MRP型(xing)(xing)(xing)(xing)氣(qi)動(dong)潤(run)(run)(run)(run)滑(hua)(hua)(hua)泵(beng)(beng)(beng)、DC型(xing)(xing)(xing)(xing)電磁潤(run)(run)(run)(run)滑(hua)(hua)(hua)泵(beng)(beng)(beng)、BM系(xi)(xi)列馬達泵(beng)(beng)(beng)時(shi)(shi),集中潤(run)(run)(run)(run)滑(hua)(hua)(hua)系(xi)(xi)統(tong)(tong)的(de)工(gong)(gong)作(zuo)時(shi)(shi)間和(he)休(xiu)止(zhi)時(shi)(shi)間,也可由(you)機械(xie)設備(bei)的(de)PLC進行(xing)控制。④當(dang)選(xuan)用(yong)(yong)(yong)手動(dong)潤(run)(run)(run)(run)滑(hua)(hua)(hua)泵(beng)(beng)(beng)時(shi)(shi),潤(run)(run)(run)(run)滑(hua)(hua)(hua)系(xi)(xi)統(tong)(tong)的(de)工(gong)(gong)作(zuo)由(you)人工(gong)(gong)進行(xing)控制。
3、遞進式集中潤滑系統:主要由電動油脂泵、遞進式分配器、油管及各種聯接接頭組成。其中柱塞油脂泵有四種:ZJ型高壓柱塞油脂泵、ZH系列電動柱塞油脂泵、PJ系列電動油脂泵、NKGH系列手動油脂潤滑泵。遞進式分配器主要有四種:U型遞進式分配器、SD2型片式遞進式分配器、DX型整體式遞進式分配器、DY型整體式遞進式分配器。遞進式集中潤滑系統:主要使用000#~2#鋰基油脂,其工作時間和休止時間,對于ZJ型高壓柱塞油脂泵所組成的潤滑系統,可通過油脂泵自帶的控制器進行控制和調整,也可由機械設備的PLC進行控制;PJ系列電動油脂泵所組成的的潤滑系統,則由機械設備的PLC進行控制,NKGH系列手動油脂潤滑泵以人工控制。遞進式集中潤滑系統,工作壓力為8~30MPa,廣泛應用于需要油脂潤滑的各種機械設備。